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2.3.13Chemical Bonding, Application Of Chemical Reactions and Organic Chemistry

Factors Affecting Extraction Processes

5 min read 7 parts Lesson 37 of 54 1 quiz

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Section 1 of 7Is extraction worth it?

Economic viability
  • Economic viability The central question is whether the money earned from selling the metal is greater than the money spent producing it.
  • If the ore is poor or the process too expensive, the metal is not worth extracting.
Main costs
  • Main costs Raw materials such as the ore and any other chemicals the process needs.
  • Energy, for example heating a furnace or running an electrolysis cell.
  • Labour costs, meaning wages for the workforce.
  • The site itself, including land, building and equipment.

Section 2 of 7Choosing a site

Location of an extraction plant
Transport links
  • Transport links Roads and railways are needed to bring materials in and to take the product out.
Near the coast
  • Near the coast A port allows bulky raw materials to be imported cheaply.
    • The main reason is importing, not exporting.
Workforce
  • Workforce The plant should be near enough to a town to recruit workers, but far enough away that noise and pollution do not affect residents.
Energy supply
  • Energy supply Plants that use large amounts of electricity should be close to a power station so that less energy is lost in transmission.

Section 3 of 7Sustainability

Meaning
  • Meaning A sustainable process meets today's needs without stopping future generations from meeting theirs.
How metal extraction can be made more sustainable
  • How metal extraction can be made more sustainable Reduce the damage done to the environment, including mining and waste.
  • Use energy-efficient methods and renewable energy sources.
  • Produce as little waste as possible.
  • Recycle materials and lower the carbon footprint of the process.

Section 4 of 7Case studies

MetalKey factorExplanation
AluminiumVery high energy demandElectricity is needed for electrolysis and to keep the electrolyte molten, so plants are sited near a power supply or the process becomes uneconomic and unsustainable.
IronImported raw materialsIron ore and limestone for the blast furnace are brought in from elsewhere because of cost and the environmental harm done by quarrying.

Section 5 of 7Why recycling matters

1Less mining
  • Less mining Fewer ores need to be dug up, so there is less damage to habitats and ecosystems.
2Less energy
  • Less energy Melting and re-moulding scrap uses much less energy than extracting from ore.
    • Recycled aluminium needs only about 5% of the energy of making it from bauxite.
3Less waste
  • Less waste Less rubbish goes to landfill, which saves space and the energy used to transport it.
4Jobs and income
  • Jobs and income Recycling is a growing industry that provides employment and feeds back into the economy.

Section 6 of 7Key terms

TermMeaning
Economically viableProducing enough income to cover the costs of the process and make a profit.
SustainabilityUsing resources in a way that meets present needs without harming the ability of future generations to meet theirs.
Raw materialsThe starting substances, such as ores and limestone, used in an industrial process.
RecyclingCollecting and reprocessing used materials so they can be made into new products.
Carbon footprintThe total amount of carbon dioxide and other greenhouse gases released by a process or activity.

Section 7 of 7Exam technique

1
Saying plants are built near the coast mainly to export products: the main reason is to import raw materials.
2
Forgetting to mention energyfor metals such as aluminium, electricity cost is the biggest factor in choosing a site.
3
Placing a plant right next to a town: noise and pollution mean it should be near, but not too near.
4
Saying recycling uses no energyit uses much less, not none.
5
Defining sustainability only as 'good for the environment' and ignoring future generations.
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