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4.2.2Guiding Spaceship Earth Towards a Sustainable Future

Metal Extraction By Electrolysis — AQA GCSE Combined Science Synergy 8465 - Physical Sciences Revision Notes & Topical Questions

5 min read 8 parts Lesson 8 of 15

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Part 1 of 7Why electrolysis

Too reactive for carbon
  • Too reactive for carbon Metals more reactive than carbon,
    • such as aluminium, cannot be reduced by heating with carbon because carbon cannot take the oxygen away from them.
Molten electrolyte
  • Molten electrolyte The ionic compound must be molten (or dissolved) so that its ions are free to move and carry charge.
    • A solid ionic compound does not conduct because its ions are held in fixed positions.
Costly
  • Costly Large amounts of electrical energy are needed to melt the compound and run the cell,
    • so electrolysis plants are often sited near cheap electricity.
Reduction at the cathode
  • Reduction at the cathode Metal ions are positive,
    • so they are attracted to the negative cathode,
    • where they gain electrons and are reduced to metal atoms.
Not suitable for every metal
  • Not suitable for every metal Metals below carbon,
    • such as iron and lead, are cheaper to obtain by heating with carbon,
    • so electrolysis is saved for the reactive metals.

Part 2 of 7Extracting aluminium

1
Aluminium oxide, Al2O3, is purified from the ore bauxite.
2
Its melting point is very high (over 2000 °C), so it is dissolved in molten cryolite instead of being melted on its own.
3
Cryolite lowers the temperature needed to about 950 °C, which saves energy and money.
4
A large direct current is passed between carbon (graphite) electrodes dipping into the molten mixture.
5
Positive aluminium ions move to the cathode, gain electrons and form liquid aluminium, which sinks to the bottom where it is tapped off.
6
Negative oxide ions move to the anode, lose electrons and form oxygen gas.

Part 3 of 7Electrode reactions

ElectrodeIons attractedEquation
Cathode (negative)Al3+Al3+ + 3e− → Al (reduction)
Anode (positive)O2−2O2− → O2 + 4e− (oxidation)
Overall2Al2O3 → 4Al + 3O2

Part 4 of 7Anode wear

1Oxygen forms at the hot anode
  • Oxygen forms at the hot anode The temperature of the cell is about 950 °C, so the oxygen produced is extremely reactive.
2Carbon reacts
  • Carbon reacts Oxygen reacts with the graphite: C + O2 → CO2, so the anode slowly burns away.
3Anodes burn away
  • Anodes burn away They must be replaced regularly, which adds to the cost, and carbon dioxide is released into the atmosphere.

Part 5 of 7Balancing the electrons

StepWorking
Charge on ionsEach Al3+ needs 3 electrons; each O2− gives up 2 electrons
Make the electrons equal4Al3+ need 12e−; 6O2− release 12e−
Cathode4Al3+ + 12e− → 4Al
Anode6O2− → 3O2 + 12e−
Overall2Al2O3 → 4Al + 3O2

Part 6 of 7Other metals

Electrolysis in industry
Sodium
  • Sodium Obtained by electrolysis of molten sodium chloride, with chlorine gas formed at the anode.
Potassium and calcium
  • Potassium and calcium Also extracted from their molten compounds because they are far more reactive than carbon.
Purifying copper
  • Purifying copper Impure copper is the anode and pure copper builds up on the cathode while copper sulfate solution carries the ions between them.
Why aluminium is worth it
  • Why aluminium is worth it Aluminium is light, strong and resists corrosion, so its high extraction cost is justified.
Energy cost
  • Energy cost Because the molten electrolyte must be kept hot and a large current passed through it, electricity is the biggest running cost of any electrolysis plant.

Part 7 of 7Summary of the process

1Ions free to move
  • Ions free to move Melting or dissolving the ionic compound frees the ions so that they can carry current through the liquid.
2Ions discharged
  • Ions discharged Positive ions gain electrons at the cathode and negative ions lose electrons at the anode, so the compound is broken down.
3Products collected
  • Products collected The metal is collected at the cathode and a non-metal such as oxygen or chlorine forms at the anode.

Key terms

TermMeaning
ElectrolysisBreaking down an ionic compound with electricity.
CryoliteA compound in which aluminium oxide is dissolved to lower the melting point.
BauxiteThe ore from which aluminium oxide is obtained.
MoltenMelted into a liquid by heating.
CathodeThe negative electrode, where metal ions gain electrons.
AnodeThe positive electrode, where negative ions lose electrons.

Avoid these mistakes

1
Saying aluminium oxide is dissolved in water; it is dissolved in molten cryolite.
2
Forgetting that the carbon anodes are used up as they burn in the oxygen.
3
Writing that the metal forms at the anode. Metals form at the negative cathode.
4
Claiming electrolysis is cheap; it uses a large amount of electricity.
5
Leaving out that the ions must be free to move for the electrolyte to conduct.

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